Sponge Iron

Location – Kolhapur, Maharashtra, India. 12 MW steel waste heat recovery power plant. Fuel – waste heat, coal. Boiler – AFBC, WHRB, 67 kg/cm 2, 490°, 45 TPH. 12 MW bleed condensing …

Sponge Iron Including Power Plant

Sponge Iron Including Power Plant Capacity: 450.00 MT/Day Plant and machinery cost: 5600.00 Lakh Working Capital: 1100.00 Lakh ... Project Profiles and Pre-Investment and Pre-Feasibility …

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2015924 · Feasibility Report for 12.5 MW Power plant using Sponge Iron plant waste of M/s. Tata Sponge Iron Limited 1 FEASIBILITY REPORT . ... 10 PROJECT COST ESTIMATE 50 LIST OF FIGURES FIGURE NO. PARTICULARS PAGE NO 5.1 LOCATION PLAN 14 5.2 PLANT LAYOUT 18 5.3 INDEX PLAN 19

WHAT IS SPONGE IRON AND HOW IS IT MADE? – JBG HEXA

Iron oxide ores taken out from the Earth are allowed to absorb carbon by a reduction process. In this natural reduction, as the iron ore is warmed up with carbon, it results in a surface with hole marks, hence the name "Sponge Iron". The commercial process is a solid solution reduction, also called Direct-Reduced Iron (DRI).

Power

Our manufacturing plant has two captive power plants with an aggregate installed capacity of 110 MW. Our captive power plants utilize non-fossil fuels such as waste, rejects, heat and gas generated from our operations to produce electricity. For Fiscals 2016-17, 2017-18 and 2019-20, power units produced from our captive power plants constituted ...

Sponge Iron

Our Sponge Iron Manufacturing Plant. ... The waste gases generated from the process of producing sponge iron are utilized in generating power making the Plant eco friendly; Chemical Composition of SML Sponge Iron. Chemical % Size: Fe (M) 80-85: 3 mm to 20 mm: Fe (T) 92-93: Carbon: 0.15: Sulphur:

PSML

The profile also details project ownership and funding, gives a full project description, as well as information on contracts, tendering and key project contacts. The "PSML - Durg Sponge Iron …

Sponge Iron Plant expansion at Ballari | ProjectX India

202188 · Sri Subramanya Sponge Iron Private Limited. Subramanya Sponge Iron proposes to undertake the expansion of Sponge Iron Plant from 75 TPD to 300 TPD by upgrading DRI Kiln (from 1×75 TPD to 1×100 TPD) and adding new DRI Kilns (2×100 TPD) along with 3 MW Captive Power Plant (4 no WHRB based and 1 no AFBC based), located at Haraginadonni Village, …

Sarda Energy & Minerals Ltd

Majority of the Sponge Iron produced at SEML is used for its own captive use to produce steel billets through induction furnace route. Our annual DRI production capacity is 360,000 MT with 2 X 500 MTPD and 2 X 100 MTPD rotary kilns installed at our Siltara works. Specification Sponge Iron is sold in two sizes - Lumps: 4- 18 mm, Fines 0-4 mm.

APITCO

Steel fabrication. Integrated Power. Steel Products. Integrated Sponge Iron & Captive power. TMT (Thermo Mechanically Treated) Bars and structural steel. Integrated Steel Plant. TMT bars and Re-rolling of steel. Iron ore beneficiation plant. The Projects are Rescheduling, Additional funding of TL & WC & Green Field.

Sponge Iron

Direct reduction iron or sponge iron is an old method for producing hydrogen (Milne et al., 2006; Peña et al., 2010; Biljetina and Tarman, 1981) that was replaced by more efficient and economic processes.Recently, the interest in sponge iron as a hydrogen production process has grown again, although the technology still has some major technical and economic challenges to …

Sponge Iron Plant at Bellary | ProjectX India

202295 · Janki Corp is seeking environmental clearance of addition of Steel Melting Shop-3,72,352 TPA producing Steel Rolled Product of 3,43,312 TPA, Sponge Iron Plant of 2×350 TPD, Captive Power plant 40 MW (AFBC-21, WHRB-19) to the existing facility. Ardra Consulting Services Private Limited is the EIA consultant. Location: Bellary District Karnataka.

Sponge Iron Plant

Detailed Project Reports & Profiles on Sponge Iron Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research ... our publications are also …

Sponge Iron Suppliers and Manufacturers

Specifications Type Sponge Iron Material Pure Iron Color Bright Grey Packaging Loose Ash Content 5% moisture 5% Ash 1 % Max Application Melting Purpose in steel industry Form Granules Features Accurate composition Speciality Best quality Additional Information Product Code 72031000 Min. Order Quantity 50 Metric Ton Port Hazira Payment Terms L/C Delivery …

Sponge Iron

Sponge Iron. Sponge iron is a product of the solid state reduction of Iron Ore/ pellets which helps in removal of oxygen from the iron ore and converts into metallic form. The world is increasingly using sponge iron as an alternative route to manufacturing steel and it has a sizeable contribution in Indian Steel Production. The company ...

600/650 TPD SPONGE IRON PROJECTS – INDUSTRIAL …

sponge iron plant; pellet plant; power plant; rolling mill; steel melting shop; services. consultancy services; turn key services; running contract services; post commissioning services; ... 600/650 tpd sponge iron projects; 600/650 tpd sponge iron projects. name of the client. m/s gallantt ispat limited. capacity. 1 x 600 tpd. location. gorakhpur.

Sponge Iron

Gross calorific value (GCV) of different coals for sample sponge iron plants. Figures 3.3.25–3.3.27 show the comparative performance of four plants. The overall SEC of the sample plants is in the range of 7.58–7.86 Gcal/ton steel. The total electrical SEC up …

Sponge Iron Plant

2022921 · At around 1100 degrees Celsius, sponge iron is created by reducing iron ore to metallic iron through a reaction with carbon in the form of coal, etc. Direct reduced iron metalized iron, or hot briquetted iron, is another name for sponge iron. Sponge iron is used as a scrap substitute in induction and electric arc furnaces in the iron and steel ...

Sponge Iron

Location – Kolhapur, Maharashtra, India. 12 MW steel waste heat recovery power plant. Fuel – waste heat, coal. Boiler – AFBC, WHRB, 67 kg/cm 2, 490°, 45 TPH. 12 MW bleed condensing steam turbine. Type of condenser – air cooled condenser. Project commissioned in 2013. INDUSTRIES. Sponge Iron.

Process flow diagram of the sponge iron plant.

Dey et al. (2015) made a survey on a typical coal based Indian sponge iron plant of capacity 500 t/d in order to identify the largest energy losses and find ways to increase the efficiency ...

About us – SHAH SPONGE AND POWER LTD.

Shah Sponge & Power Ltd (SSPL) has set up its semi integrated steel plant to manufacture PIG Iron, sponge iron and M.S. Billets with 15 MW of captive power plant at village Juri at Hata which only 17 km from steel city Jamshedpur. The company has set up 2X100 TPD Sponge iron Plant, 25 cubic Meter Blast furnace, and 8 MW power plant at a project ...

SPONGE IRON | Rashmi Group

Rashmi Metaliks is the largest manufacturer of Sponge Iron in Jhargram with a capacity of 1.5 lakh TPA. We produce high-quality Sponge Iron that meets the industry standards. The production process followed at Rashmi Metaliks …

Sponge Iron :: Shri-Bajrang

Sponge iron Ranging from 3mm to 18mm. Advantages: Sponge iron produced by us has high iron content and has high degree of metallization. It has less Sulphur and Phosphorous content and has uniform and consistent quality. It generates minimum dust during handling, flows easily in bins, pipes and conveyers for continuous charging.

SIMA. Providing input solutions to Steel Industry

SIMA MEMBERS. All the major sponge iron producers like Essar Steel Ltd, Jindal Steel & Power Ltd, JSW Steel, Welspun Steel Ltd, Tata Steel BSL Ltd, Bhushan Power & Steel, Monnet Ispat & Energy, Tata Sponge Iron, Godawari Power & Ispat, Usha Martin Ltd, Shri Bajrang Power & Ispat, BMM Ispat, Visa Steel, Adhunik Group, Sarda Energy & Minerals, Lloyds Metals & Energy, …

STEEL / SPONGE IRON CAPTIVE POWER PLANT PROFILE

2020617 · AVANT-GARDE EXPERIENCE IN CAPTIVE POWER PLANT FOR STEEL INDUSTRY Avant-Garde have prepared / are preparing detailed project reports for the following projects. These projects are captive power plants for the sponge iron / steel industry which are either connected to grid or installed for in-house captive power generation.

PROPOSED EXPANSION OF SPONGE IRON/SPONGE …

2015623 · boiler- Power Plant 6 MW -- 6 MW Grand Total 21000 & 10 MW 6000 27000 & 10 MW 1.3 Green Belt Development ... 3.2 Type of Project including interlinked and interdependent projects, if any. ... operations will be reused and recycled back for cooling of horizontal cylinder of sponge iron plant and also used in cooling of hot iron rod in rolling plant.

SPONGE IRON – Lloyd''s Metals

Sponge iron is also known as Direct Reduced Iron (DRI). Direct reduction, is an alternative route of iron making has been developed to overcome some of these difficulties of conventional blast furnaces. DRI is successfully manufactured through either gas or coal-based technology. Iron ore is reduced in solid state at 800-1050 c either by ...

Sponge Iron

Sponge Iron Manufacturing 0.495 MTPA high quality Pellet and Iron Ore based Sponge Iron having low phosphorous leading to manufacture of ISI products. Armed with strength to go global, incorporated reaffirmed focus to develop and produce best quality of product with inventive approach open for flexible solution sowing the seed of multiple yields. With such …

Sponge Iron

Gross calorific value (GCV) of different coals for sample sponge iron plants. Figures 3.3.25–3.3.27 show the comparative performance of four plants. The overall SEC of the sample plants is in …

BSIL

2021322 · The plant is based on Lurgi''s SL/RN (coal based) process and is designed to produce 150, 000 tonnes of sponge iron per annum. The implementation of this massive project started in June 1986 and was completed in record time.

Good Practices Manual

201987 · Overview of Sponge Iron sector . 33 ; 3.3 Inventorization of Sponge Iron plants 34 4.0 . Process Description of Sponge Iron Plant ; 40 . 4.1 Brief description of sponge iron plant process 40 4.2 Technological options for coal based plants 42 5.0 Status of Sponge Iron Plants in India 67 5.1 Questionnaire Survey 67

Projects in Sponge Iron

Sponge Iron Project Phase I: Pawanjay Steel & Power Ltd. Active: 2000 / 508.91: 8. Sponge Iron: ... Sponge Iron Plant: G S A L (India) Ltd. Completed: 172 / 43.77: 23. ... Chhattisgarh Sponge Iron: Texas Power Generation L L C: New: N/A: 38. …

Sponge Iron Plant

The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and …

Project Reports & Profiles » Power Project, Power …

Sponge Iron Including Power Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout: Sponge iron is the iron manufactured by refining iron ore.

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